PLANT SOFTWARE
MES & traceability
Track every unit, test and process step, with serial or lot genealogy and integration with ERP and test stations.
Manufacturing software, built for your plant floor.
MES and traceability, SPC and quality dashboards, downtime and OEE, test stations and remote monitoring, built around your machines, your data and the way your plant runs. Because we also design hardware and firmware, we can connect equipment that off-the-shelf software can't reach.
Based in Phoenix, Arizona, we work with plants anywhere in the US: remote for most of the work, on-site for kickoffs, installations and line testing.
What we build
Applications for the plant floor.
Spreadsheets, paper travelers and disconnected tools hide what is really happening on the line. We build the systems that capture it, show it and act on it.
QUALITY APP
SPC & quality dashboards
Control charts, Cp/Cpk capability and first-pass yield built from your test and production data, live on the floor.
MAINTENANCE APP
Downtime & OEE systems
Downtime ticketing from stop to resolution, with MTTR, MTBF and OEE by line, shift, day or month.
TEST SOFTWARE
Automated test stations
Software that drives multimeters, power supplies and analyzers over VISA and SCPI, runs test plans and logs every result.
IOT APP
Remote monitoring & control
Web and mobile apps to see and operate PLCs, machines and sensors from anywhere, through gateways over Wi-Fi, Ethernet or 4G LTE.
VISION SYSTEM
Machine vision inspection
Camera-based inspection for defects, presence, dimensions, barcodes and OCR, connected to the line.
ALERTS
Andon & alert systems
Real-time alerts to the right people by screen, email or phone when a line stops or a value drifts out of range.
HARDWARE + FIRMWARE
Product redesigns
Re-engineered electronics for new uses, obsolete parts or lower cost. Firmware & IoT
How it connects
From the machine to the dashboard, one system.
We work at every layer, so data from a PLC, a test station or a camera reaches the people who need it without manual exports in between.
- 01 · EquipmentMachines & PLCsModbus, instruments
- 02 · EdgeGatewaysRaspberry Pi, ESP32
- 03 · MessagingMQTTWi-Fi, Ethernet, 4G
- 04 · DataAPIs & databaseOn-site or cloud
- 05 · PeopleApps & alertsFloor, office, phone
Start with one line
A pilot on one line or one station proves the value with your own data before rolling it out to the rest of the plant.
Fits what you already run
We integrate with your ERP, test equipment and existing databases instead of asking you to replace them.
Built for the floor
Large, clear screens for operators, fast entry with barcodes, and reports for supervisors and engineers from the same data.
Industries
Where operations are the business.
Manufacturing & automotive
Test stations, MES and traceability, SPC, downtime and OEE, embedded firmware and electronics for production.
Electronics assembly & test
Instrument-driven test plans, result logging per serial number and yield reporting by product, station and shift.
Oil, gas & energy
Field data acquisition, remote PLC and site monitoring over cellular links, real-time dashboards and operational reporting.
Technologies
PLC / ModbusMQTT4G LTEVISA · SCPIGPIB · USB · LANSPC · Cp/Cpk · FPYOEE · MTTR · MTBF.NETPythonSQL ServerPostgreSQLGrafana
Need the cloud platform or the pipelines behind it? Cloud & DevOps
FAQ
Manufacturing software questions.
Don't see yours? Send us a message — we reply within one business day.
Ask a questionCan you connect to our existing machines and test equipment?
Yes. We read and control PLCs over Modbus, drive instruments over VISA and SCPI through GPIB, USB or LAN, and add gateways where a machine has no network connection of its own.
Can it integrate with our ERP?
Yes. Work orders, part numbers and results can flow between the plant software and your ERP, so data is entered once and stays consistent.
Why custom software instead of an off-the-shelf MES?
Off-the-shelf systems work when your process fits them. When it doesn't, or when you need to connect equipment they don't support, custom software fits your process instead of the other way around. We are happy to tell you when a standard product is the better choice.
Can we start small?
Yes. Most plants start with a pilot on one line or one station, measure the result with their own data and then extend it to the rest of the plant.
Do you come on-site?
Yes. Most of the work is done remotely, and we come to your plant for kickoffs, installations, line testing and training, wherever it is in the US.
Need something different for your plant?
Book a free 30-minute call to talk through your line, your data and what a first pilot could look like.